Warehouse Automation

Automated Storage and Retrieval Systems (AS/RS) with stacker cranes are advanced storage solutions where cranes automatically place and retrieve loads from defined storage locations. These cranes move along aisles between racks and are controlled by an integrated warehouse management system (WMS), which directs their operations based on inventory needs. The AS/RS stacker crane system is highly adaptable and can handle a wide range of load sizes and weights, offering a high load-bearing capacity. This system significantly reduces manual handling, leading to fewer errors and accidents. It optimises storage density and can operate in narrow aisles, maximising space utilisation. The automation ensures rapid, accurate, and consistent handling of goods, which enhances overall efficiency and productivity. Additionally, these systems can work in various environments, including those that require controlled temperatures or cleanroom conditions.

The Vertimag VLM is a vertical storage solution that utilises the height of the warehouse to maximise storage capacity. It consists of a series of trays stored in a column, with an automated inserter/extractor that moves vertically to retrieve or store items in the trays. The system is controlled by a user interface and can be integrated with warehouse management software. The Vertimag VLM is highly space-efficient, as it capitalises on unused vertical space in the warehouse. This system is ideal for storing a variety of items, from small parts to larger tools, and can be customised with different tray sizes and configurations. It offers improved ergonomics, as items are brought to an optimal height for picking, reducing strain on workers. The VLM also enhances inventory control and security, as items are stored in a closed system and access can be restricted. This solution is particularly well-suited for industries requiring high-density storage and quick access to a wide range of items.

Clad-rack warehouses are unique as they use the racking itself as the structure’s support system, creating the building envelope. This means the racks are not only for storing goods but also serve as the load-bearing structure of the building, supporting the walls and roof. The construction begins with the racking system and the building’s external cladding is added directly to it. One of the primary benefits of a clad-rack warehouse is the maximisation of space. Since the racks are integral to the building’s structure, there is more flexibility in height and design, allowing for taller warehouses and better use of vertical space. This design eliminates the need for internal columns, providing uninterrupted storage space. It’s also cost-effective in terms of construction, as it combines the building and storage system into one. Furthermore, it offers great flexibility; if the business grows, the warehouse can be expanded or modified more easily compared to traditional buildings.

The pallet shuttle system is an automated warehouse solution where a shuttle, powered by an electric motor, moves along rails inside the storage lanes to load and unload pallets. After placing a pallet into a lane at the entry point, the shuttle transports it to the correct position. This system is operated remotely, often integrated with a warehouse management system. This system is highly efficient for high-density storage and is ideal for warehouses with high volumes of pallets per SKU. It reduces the need for forklifts to enter the aisles, which minimises the risk of accidents and damage to the racking. The pallet shuttle system increases storage capacity within the same footprint, as it allows for deeper storage lanes. It also speeds up the loading and unloading process, which enhances overall warehouse productivity.

Mini load AS/RS is designed for the storage and retrieval of small, lightweight items. It involves automated cranes that move along narrow aisles, retrieving and placing goods in designated bins or trays. This system is typically controlled by advanced software that coordinates the movement of the cranes for optimal efficiency. The mini load AS/RS is renowned for its high-speed operation and precision, making it ideal for environments requiring rapid picking and replenishment. It’s particularly beneficial for industries dealing with small parts, electronics, pharmaceuticals or e-commerce. This system maximises space efficiency by using vertical height and minimises the footprint needed for storage. It also improves accuracy in order picking and reduces labour costs, as the system automates most of the picking process.

The handling shuttle fast ring is an innovative automated warehouse solution designed to improve the management and movement of goods within a warehouse. This system comprises a shuttle that moves rapidly along a ‘ring’, or a set track, which encircles the storage area or runs between key points in the warehouse. The shuttle is typically mounted on an overhead track and is capable of moving goods to and from various locations within the facility, including different storage areas, picking stations and loading docks. The shuttle operates under the control of an integrated warehouse management system (WMS), which coordinates its movements based on real-time inventory needs and demands. It can be programmed to follow optimised routes, ensuring efficient transfer of goods. The primary benefit of the handling shuttle fast ring is its ability to significantly speed up the internal transport of goods within a warehouse, thus enhancing overall operational efficiency. This system is particularly effective in large warehouses or distribution centres where goods need to be moved over considerable distances.